管道完整性评估技术与应用

Chapter 1 Survey

1.1 Pipeline Safety under Challenge

1.2 Recent North American Pipeline Accident Cases

1.3 Significance of PIA for China

References

Chapter 2 Progress on Pipeline Integrity Management and Assessment

2.1 PIM Implementation by World Large Pipeline Companies

2.2 Pipeline Integrity Assessment(PIA) Technical Progress

2.3 Summary

References

Chapter 3　Technical Standards for Pipeline Integrity

3.1 Introduction

3.2 Series of PIM Standards Developed in Industrial Countries

3.3 Comparison of Integrity Management Standards between Gas Pipelines and Liquid Pipelines

3.4 PIM Standard and Code Evolvement in China

3.5 Sketch of PIM Standards

3.6 Some Thoughts on Integrity Standard Development in China

References

Chapter 4　Pipeline Integrity Failure Mechanism

4.1 Studies of Stress/Strain Fields around the Crack Tip Process Zone

4.2 The Pipeline Fracture Behavior Model under HIC Environment

4.3 Fractal Research on Cracks Propagation of Pipes under HIC

References

Chapter 5 In-line Inspection Practice and Pressure Test Assessment

5.1 Pipeline In-line Inspection (ILI) Technologies and Implementation Program

5.2 ILI Technical Practice and Signal Processing

5.3 Pressure Test Assessment

References

Chapter 6 Corrosion Assessment Technology and Applications

6.1 Analysis of the Compositons of the Black Powder within Gas Pipelines and Its Preventive Solutions

6.2 Dry Gas Inteal Corrosion Direct Assessment (DG-ICDA )

6.3 Exteal Corrosion Direct Assessment

6.4 Gas Pipeline Valve Erosion and Life Prediction Technology

6.5 Inteal Coating Assessment of In-service Pipeline

6.6 Stress Corrosion Cracking (SCC) Direct Assessment

References

Chapter 7 Fitness-for-Purpose Assessment Technology and Application

7.1 Analysis and Assessment of the Impact of Explosion Waves on the Cross

Section of the Pipeline

7.2 The Possibility Assessment of Pipeline Stress Corrosion Cracking

7.3 Analysis of Pipeline Bucking Caused by Exteal Force

7.4 Safety Assessment of Pipeline Bending Deformation

7.5 Integrity Assessment of the Pipeline Settlement at the Valve Station

7.6 Risk Assessment of Upgraded Local Class

7.7 Defects Assessment of Pipeline Inteal Inspection References

Chapter 8 Pipeline Weld Image Defect Recognition and Assessment

8.1 Brief

8.2 Verification of Image Edge Detection Technology of Pipeline Weld Based on Multi - operator Fusion

8.3 CLTP Extraction Technology for Pipeline Weld Defect Texture Features of X-Ray Film

8.4 SVM Method on Pipeline Weld Defect Image Recognition Based on CLTP Texture & Shape Feature

References

Chapter 9 The New Development of PIM and Integrity Assessment

9.1 Pipeline Four-dimensional Management Technology

9.2 Application and Development of Pipeline Integrity Management during the Era of the Inteet of Things(IOT)

9.3 Development of the Oil and Gas Station Integrity Management Assessment Techniques

9.4 Integrity Assessment Techniques of High-grade，Full-scale Pipeline Gas

Blasting

9.5 Guided Wave Tomography for Quantification of Corrosion Damage in Fluid-filled Pipes

References

Chapter 10 Case of Pipeline Integrity Assessment Practice

10.1 Introduction

10.2 BGPC Pipeline Integrity Management System Framework

10.3 Practice of Pipeline Integrity Assessment Technology

10.4 Conclusions

References2100433B

In view of problems existed in the application of pipeline integrity management and through deep analysis of typical accidents at home and abroad ，this book elaborated on technical standards of pipeline integrity，failure mechanism，and integrity assessment technologies of in line inspection，pressure test assessment and DA technologies (ECDA，ICDA,SCCDA)，which solve the problems of matching between inspection & detection signal and size accuracy. Corrosion assessment technology was focused on pipeline black powder and inhibitor prevention，inteal coating assessment，and fitness-for-purpose （FFP）assessment technology was given. for weld seam of pipeline，image processing and recognition technology for weld film includes image processing，defect feature extraction，defect classification and identification was proposed，and ultimately the welds defects was identified and found automatically.

This book also aims at the edge technology of pipeline integrity，and pipeline station facilities integrity was studied and full-size pipeline explosion assessment were done，guided wave tomography for quantification of corrosion damage in Fluid-Filled Pipes was produced. Some cases was quoted from pipeline operation and maintenance practice completely，which contribute to apply into the practice，so as to minimum the risk. This book mainly read for oil and gas pipeline operation and maintenance management personnel，and may for being engaged in the technical personnel and administrative personnel of the oil and gas storage and transportation and plumbing engineering refers.

《管道完整性评估理论与应用》研究内容具有较强的创新性和实用性，特别是注重管道完整性技术的应用，如在役管道内涂层的评估，天然气粉尘腐蚀机理和抑制技术，含硫化氢管道完整性评价及应力腐蚀开裂（SCC）敏感性评估等均在国内首次开展，针对管道完整性评价技术平台的应用，开发了四维（4D）地理信息系统，将在役管道完整性评价技术前移到管道建设期实施，具有一定的前瞻性和开拓性。

《管道完整性评估理论与应用》系统地阐述了管道完整性评估技术在管道工业中的应用，旨在解决管道完整性评估理论与生产实践脱节的问题，重点开展了管道内涂层评估、管道直接评估、氢致开裂评估、管道适用性评估、腐蚀评估等多方面的研究工作，已建立了管道氢致开裂、焊缝、平面型缺陷、体积型缺陷、管道不同损伤状况的评估理论方法，以及多种在线、离线管道检测技术和方法，并能够将其迅速应用到现场，形成生产力。

1 概述

1.1 管道安全面临挑战

1.2 中国油气管道事故案例

2 管道完整性评估技术进展

2.1 全球油气管道完整性管理及评估技术进展

2.2 油气管道氢致开裂失效行为研究进展

2.3 氢致裂纹扩展的分形研究进展

2.4 管道内涂层评估研究进展

2.5 管道缺陷适用性评价技术进展

3 管道完整性评估技术标准

3.1 完整性管理评估标准的研究与分析

3.2 管道检测与评估技术标准体系建设与应用

4 管道完整性评估理论

4.1 管道裂纹尖端过程区的应力应变场研究

4.2 管道氢致裂纹扩展的断裂模型

4.3 管道氢环境下含裂纹管道的完整性评价

4.4 管道韧性硬化材料裂纹扩展分形研究

4.5 管道氢致裂纹扩展的分形断裂评估模型

4.6 管道氢致裂纹扩展的分形仿真模拟

4.7 管道氢致裂纹扩展的分形速率

4.8 管道氢致开裂的分形试验研究

4.9 输气管道X52管材焊缝氢致裂纹扩展分形模型

4.10 螺旋焊管R阻力曲线的确定

4.11 螺旋焊管与直缝焊管I、Ⅱ型裂纹断裂分析

4.12 管道非稳定扩展速率的研究

4.13 天然气管道抗震可靠性研究

4.14 管道焊缝缺陷评估理论

5 检测与测试技术

5.1 输气管道在线内检测技术

5.2 管道外检测技术

5.3 站场超声导波技术

5.4 站场分离器冻堵C扫描检测技术

5.5 压缩机组的应变与振动测试

5.6 重载碾压管道的安全性测试与分析

6 腐蚀评估技术

6.1 天然气管道粉尘腐蚀机理与监测抑制技术

6.2 输气管道。ICDA直接评估技术

6.3 管道外腐蚀直接评价技术

6.4 工艺管道阀门磨损冲蚀评估技术

6.5 在役管道内涂层评估技术

6.6 应力腐蚀开裂直接评估技术

7 安全评估技术

7.1 爆炸冲击波对跨越段管道的影响分析评价

7.2 管道应力腐蚀可能性评估

7.3 管道外力屈曲变形分析

7.4 管道弯曲管道安全评价

7.5 石油、天然气管道完整性（安全）评价与寿命预测

7.6 基于API 58l标准的输气管道站场安全评价

7.7 西气东输长铝支线（风险）评价报告

7.8 管道应急抢险ABAQUS安全评价仿真分析

7.9 冲沟填平对管道安全性影响的完整性评价

7.10 阀室管道沉降的完整性评价

7.11 站场完整性管理与评价技术

7.12 管道内检测缺陷评估技术

7.13 并行埋地敷设管道安全性评估技术

8 管道完整性新技术

8.1 管道四维管理技术

8.2 物联网时代的完整性管理

8.3 四维地理信息系统4D-GIS的开发研究

8.4 高钢级大口径管道气体爆破试验评估技术

8.5 城市燃气管道完整性管理评估技术

8.6 完整性评估技术发展与应用对策

参考文献2100433B

本书从管道工程技术实践出发，详细阐述了管道完整性风险管理、评估技术方法以及管控措施，提出了液体管道风险管控的监管程序和内容，指出政府监管将有助于企业更好地坚持管道完整性管理原则。本书从管道风险管理和工程评估、管道完整性评价和工程评估以及管材评估三个方面论述管道完整性关键技术。

本书可供从事管道工程的技术人员使用，也可供高等院校管道工程、安全工程、储运工程等相关专业师生参考。